What should be paid attention to during the processing of wire harness processing

The general working procedure of wire harness processing includes cutting, stripping, stripping, pressing terminal, immersion tin, inserting shell, welding, casing, testing, visual inspection, packaging and storage. It can be said that each process is important, and there are many things to be aware of, which is directly related to the quality of the whole set of wiring harnesses. For example, the cutting line requires the line length to be within the tolerance range, too long or too short to flow to the next process;
1. Peeling also has length requirements and cannot damage the inner core wire;
2, stripping head has length requirements, which is directly related to the terminal specifications, too short and too long terminal crimping is not qualified;
3. The important thing of the pressure terminal is that the tensile force must reach the standard, and the appearance of the terminal should be OK;
4, the immersion tin is full of tin and part of the tin, can not have the phenomenon of broom head, split fork, big head, etc., otherwise it is not qualified;
5, the insert is easy to insert and insert the wrong position, it is also very important; welding can not occur false welding, virtual welding, leakage welding, mis-welding;
6. The casing includes sleeve heat-shrinkable pipe, PVC pipe, winding pipe, yellow wax pipe, etc. The size and process have strict requirements;
7. The test includes continuity test, resistance voltage test, etc., if it does not meet the requirements, it is a defective product;
8. The appearance inspection is supplemented by the inspection of the previous process. For the appearance inspection of the overall harness, the unqualified need to be returned for repair;
9, packaging and storage should be properly packaged and stored for each type of wire harness, otherwise the qualified products will become bad products, it is also very important.